Autoclave Steam Sterilizer in Mushroom Cultivation

The mushroom equipment is mainly for mushroom cultivation. The sterilizer is classified into steam sterilizer and electric sterilizer according to its heating source. Both the two machine are autoclave sterilizer.Steam sterilizer will be working in combination with boiler and cost will be low. But electric sterilizer can be working independently and cost will be high.

Like this autoclave sterilizer is widely used for food industry, mushroom industry, medical industry etc. Most of all, it usually sterilize mushroom bag or mushroom bottle in the process of mushroom cultivation. We can also called it mushroom sterilizer.

How to grow mushroom ? As usual ,there are two ways; one is adopting mushroom compost bags, another is adopting mushroom compost bottle. A complete steam sterilizer cover main body, recycle part, control part, safety part and record part. Each part play its own role in the whole sterilizing working process.

Contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Pleurotus eryngii cultivation technology ----- Physiological Characteristics

Pleurotus eryngii cultivation technology
Physiological Characteristics

Pleurotus eryngii is a wood-rot fungus, it has strong decomposition capacity of lignin and cellulose. The most suitable carbon source for pleurotus mycelium growth is glucose, sucrose, etc., the suitable nitrogen source for the growth was peptone, yeast powder. During the cultivation, wood chips, corn flour, bagasse, bean straw and crop stalks can be used as carbon source, among which the cotton seed hulls and corn cob are the best. Bran, corn meal and rice bran are used as the high-quality nitrogen source.


Zhengzhou Satrise Industry Co,.Ltd is a professional manufacture factory which is also experienced in exporting the complete set of mushroom cultivation equipment. Its products cover sawdust crusher, mixing machine, bag filling machine, bottle filling machine, autoclave sterilizer, clean bench, conveyor, fermentation tank, drying machine, and some other mushroom cultivation equipment. Of course, they can also offer mushroom factory budget and layout according to your information.

Contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Electric Steam Sterilizer and Pressure Sterilization for sale

Electric Steam Sterilizer

Electric sterilizer is classified into electric steam sterilizer, electric oil sterilizer, microwave or electric sterilizer according to its heating source. Both the two types are autoclave sterilizer.

Like this electric autoclave sterilizer is widely used for food industry, mushroom industry, medical industry etc. Most of all, it usually sterilize mushroom bag or mushroom bottle in the process of mushroom cultivation. We can also called it industrial sterilization machine.

Mushroom will become the food on the table as the improvement of people's living standard. Meanwhile, it become more popular in food industry. A complete food sterilizer cover main body, recycle part,control part, safety part and record part. Each part play its own role in the whole sterilizing working process.

Pressure Sterilization

Pressure sterilization is widely used in medical industry, food industry,edible fungus industry etc. When you grow mushroom, you need sterilize the mushroom substrate after bag filling or bottle filling.

As usual, there are arnold sterilizer and autoclave sterilizer. And according to its heating source different, the types of sterilizer are steam sterilizer and electric sterilizer, round sterilizer and rectangle sterilizer.

We are mushroom equipment expert and sterilization suppliers. we can supply you the high pressure for autoclave sterilizer. For its capacity, there are 3.0m³, 3.6m³, 3.9m³ and 4.2m³ etc.

Electric Steam Sterilizer

Contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Autoclave Sterilizer, Sterilization Equipment For Sale

 Autoclave Sterilizer

The equipment is a sterilization equipment and widely used in mushroom industry, biological research industry and food industry etc.It cover main body, recycle part, control part, safety part and record part. Each part play its own role in the whole working process. According to the door difference, there are two types: one is with power door, another is with sliding door.

Main character :

1>The sterilizer equipment has particular pipeline design and advanced control programs, which make sure quick heating, good penetrability as well as save energy.

2>The body of mushroom sterilizer is pressed with special stainless steel material into rectangular structure. There are two doors, one is connected with bagging room , another is connected with inoculation room, which convenient to put and take out the cultivation bag and improve the working efficiency.

3>The sterilizer has character of advanced technology, flexible settings,easy operation, high degree of automation. According to mushroom types, you can set different parameters.It has its own recorder system and will keep it for many years.

Contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Mushroom Bag Filling Product Line For Sale

Mushroom Bag Filling Product Line For Sale

Mushroom Bag Filling Product Line

The mushroom bag filling product line is mainly consist of mixing equipment, bag filling machine and scraper conveyor, which complete work by itself. High efficiency and high automatic control. The product line will be adjust according to product demand.

Product Show:

Model 1

Model 2

Model 3

Contact Us:
Any question pls feel free to contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Semi-auto Bag Filling Machine For Sale

The Semi-auto Bag Filling Machine is tube and auger structure, which is modular design and adopting sensor control technology. You can adjust the length of bag and firmness freely. It owns easy management and good effect of bagging character.According to bagging size, the machine has different types.

This machine is different types and apply for different size bag filling. As usual,
the machine cover one tube, one motor and frame. Of course, you can choose
the whole bag filling line, covering pouch filling machine, mixing machine,scraper
conveyor etc.
As a professional bag filling machine supplier, we not only can supply you the automatic bag filling machine and semi automatic bag filling machine, different models for your choice, but also bag, ring and filter.

Any question pls feel free to contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Automatic mushroom bagging machine for sale, working video show

Automatic Mushroom Bagging Machine is an automatic bag filling machine and widely used in the process of mushroom substrate packing when mushroom cultivation. It replace the labor job and improve the working efficiency.

The bagging machine is different types and apply for different size bag filling. As usual, the machine has eight cylinders and need 2-3 workers to send bag to the cylinder. Of course, you can choose the whole bag filling line , covering pouch filling machine, mixing machine, scraper conveyor etc.

As a professional packing machines supplier, we not only can supply you the packing machinery, different models for your choice, but also bag , ring and filter.

Working video show:

Any question pls feel free to contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Automatic Bag Filling Machine For Sale

Automatic Bag Filling Machine is also called automatic bagging machine, auto-bagging machine, mushroom bag filling machine, bag filler, bag filler machine, etc. It is mainly used for mushroom cultivation, and can improve the working efficiency greatly.

According to the bag specification, there are different types of machine. As usual, the width of bag is 15,17,19,22 cm and the height is 18-42cm. The machine will be adjusted and apply for different bags. Of course, it own its character, automatic control, high efficiency and simple structure. The machine is designed for edible fungus bagging, such as needle mushroom, shiitake mushroom, oyster mushroom etc.

automatic bag filling machine

We,  Zhengzhou Satrise Industry Co,.Ltd， supply two models of Automatic Bag Filling Machine mainly, but if you have some other special requirement, pls also feel free to contact us. As we accept ODM & OEM.

automatic bag filling machine parameters

Any question pls feel free to contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Want to start your own mushroom farm?

We're now offering growers both Shiitake and Oyster mushroom bags for commercial growing. If you're looking for a new business, it's easy to get started.

What you will need:
• A shed with air-con and / or insulation

• Cold storage on site

• autoclave sterilizer

• Mixing machine

• Bag filling machine
 

How do I get started?

Growing mushrooms is all about creating the right environment for them to grow. We can supply grow bags, autoclave sterilizer, mixing machine, bag filling machine and technical advice for set up. Growing Oyster and Shiitake mushrooms is relatively simple and can produce some fantastic margins for you. It's up to you to grow, pack and sell your fresh mushrooms.

Your pallet of mushroom bags will arrive every 6 - 8 weeks for you to turn over used bags and continue your production. Unused bags will stay fresh in cold storage until ready to grow at approx 3 degrees Celsius. For a confidential discussion about this opportunity, please don't hesitate to contact us.

T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

The perfect environment

Temperature: 22 degrees Celsius

 Humidity: 80 – 90%

Oxygen: Fresh air each day

What Is a Scraper Conveyor?

A scraper conveyor is a material transportation device utilizing a continuous, driven chain circuit equipped with regularly spaced cross members. The chain travels through an channel or trough which prevents the transported materials from falling off the conveyor while the cross members drag or “scrape” them forward to the discharge point. Scraper conveyors are typically used for coarse, heavy materials such as raw coal, iron ore, cast metal parts, and metal scrap. The design is ideal for slower transportation speeds over short distances, on moderate inclines, or even in submerged applications. This type of conveyor is typically more cost effective to install and maintain than a belt conveyor of similar capacity and length.

Most industrial processes require the constant transportation of raw materials, finished items, or byproducts from one point to the other. The conveyor, in all its many guises, is probably one of the most commonly used methods of moving materials in production and manufacturing environments. The scraper conveyor is one such conveyor and sees extensive use in these industries as an efficient, low cost method of moving coarse, non-abrasive materials. These systems are ideal for moving large, heavy items or aggregates over fairly short distances, up moderate inclines, or even under water. They are relatively cheap to install and maintain and are reliable under a wide range of conditions.

A scraper conveyor has, at its heart, a continuous flexible chain or set of chains typically driven by a sprocket equipped electric motor. A single chain arrangement runs down the center of the conveyor; dual chain setups feature chains which run on either side. This chain is fitted at regular intervals with scrapers which either protrude on either side of a single chain or are supported on either end by the dual chains. These scrapers advance with the chain scraping material on the conveyor forward towards the discharge end. The chain return route may either be over the top of the conveyor or below it depending on the specific configuration.

The chain or chains run inside a partially enclosed trough or channel which forms a contained path for the transported material and prevents spillage. These conveyors may also be used in submerged configurations as is the case in ash removal systems on coal fired generators. The scraper conveyor is an ideal, low cost alternative to other conveyor systems such as belt conveyors due to its competitive cost and ease of maintenance. Scraper conveyor systems are also less prone to damage when transporting heavy, irregularly shaped items such as foundry castings and metal scrap.

Besides, except for the scraper conveyor, we also provide roller conveyor, belt conveyor, etc.

More information pls feel free to contact us:
T: 86-37155610860 F:86-37163382829
Email: vip@satrise.com
Web: www.mushroom-equipment.com

Conveyor - Scraper Conveyor

 A scraper conveyor is a type of flight conveyor. It consists of a trough in which a continuous driven chain with flights is running. The flights are scraping the material over the bottom of the casing. The material is moving forward to the discharge point
The design is ideal for slower transportation speeds over short distances, on moderate inclines, or even under water.
We use forked chains, round link chains as well as box scraper chains as a chain type. According to the product and load, we use single as well as double strand versions.

scraper conveyor by Satrise Industry

As a professional and largest manufacturer of mushroom cultivation equipment in china, of course, we are also conveyor manufacturer. We can supply you the types of conveyors, such as scraper chain conveyor.
In the whole conveyor systems, scraper conveyor is only one type of the whole conveyor system. One complete scraper conveyor cover motor, scraper and conveyor.
As usual, there are 2.5m and 4.0m length dimension. Detail usage is based on the actual condition.

More information pls feel free to contact us:
Zhengzhou Satrise Industry Co.,Ltd
T: 86-37155610860 F:86-37163382829
M: +86-15638938525/+86-13903839404
Email: vip@satrise.com
Skype: mushroom.equipment
Web: http://www.mushroom-equipment.com/

Automation - Bags or Bottles, An Unbiased Evaluation

With increased competition from overseas imported fresh mushrooms, automation is the key to survival and profit. Think and evaluate before you plunge in!

Japan cultivates many mushrooms in mushroom bottles, among them are Flammulina velutipes several pleurotus strains, including P. eryngii, P. ostreatus, P. abalones, agroccybe, coprinus, Tremella, Hericium, ganoderma etc. However, Shiitake, Grifola and several other mushrooms are cultivated in bags, not bottles. In other countries including countries in North America, cultivators prefer PP and PE bags. Advantages of bag cultivation is that it is practical, and users of bags can start small and grow as the market grows. A grower can start out with very little capital expenditure. An autoclave whether large or small, like a type 941 is the only major capital equipment required. Growers will be able to tune their operation to suit the market. Virtually, any mushroom can be grown in mushroom bags including flammulina velutipes, or enoke, and with uniformity too. Apart from economics, bags can produce larger crops and tune production to suit the needs of the market, for example to delay fruiting. Bag cultivation is more flexible than other methods, which means one can vary substrate mix and mushroom strains more readily. As far as marketing in North America is concerned, any locality including all major cities that have a population of a few million are potentially good markets for specialty mushrooms. However, any areas including some parts of California, cannot compete with Japan. The mushroom consumption in any area of Japan is many times that of the US.

Per Capita consumption of specialty mushrooms in the US, Canada, Mexico and for that matter most parts of the World outside Japan are much less and therefore, marketing and production of specialty mushrooms cannot copy that in Japan. In bag cultivation bags are used once and discarded.

Major specialty mushrooms in the US and Canada are still shiitake, and pleurotus, and because of the preferred foods are different, and cooking methods are different and whatever is preferred in Japan may not be a matter of choice in North America.

Advantages of bottle cultivation are uniformity of fruiting, ease of picking, and mechanization. Disadvantages include high capital expenditure on machinery, bottles, caps and trays, limitation on size of mushrooms, inflexible substrate mix without sacrifice on bio efficiency. By choosing uniformity of fruiting, one sacrifices flexibility in production. Bottles are designed to fruit only once and cleaned out, and the size of a bottle, subsequently the amount of substrate is designed to fruit the amount of mushrooms appearing at the mouth of the bottle. Therefore if a bottle is designed for enoke, and if the same bottle is used to cultivate a different fungi, the bio-efficiency will be lower. Machines needed are quite numerous, depending on how much mechanization one wishes to achieve, and the amount of capital available. In general, apart from a ribbon mixer, the following machines are needed:

 

1. Several conveyors from machine to machine,
2. A Bottle filler, and capper which fill the prepared saw dust mix into bottles, usually 12 to 16 bottles at a time and places a filter cap on each bottle.
3. Stacker, which picks a number of trays (12 -16 bottles) and stacks them on carts for autoclaving.
4. Square autoclave and carts.
5. Cooling room with filtered air that will cool the discharged bottles,
6. Spawning machine which removes the cap, and scrapes some spawn from spawn bottles,
7. A machine automatically flame sterilizes the mouth of the spawn bottle.
8. Bottle cleaning machine, which scraps the picked bottles 16 at a time. Usually 2 or 3 such machines are used as a unit. Associated conveyors for spent substrate. These machines are fed and discharged by one machine operator.
9. Cap cleaner machine uses water to clean caps.
10. After incubation, a machine to remove caps.
11. A scrapping and pressing machine, to prepare the top of substrate to fruit uniformly,

About 234,000 bottles are needed at a cost of about 65 cents a bottle. About 500,000 caps are needed, at a cost of about 10 cents each. Bottle and caps are estimated at 3,000 bottles per hour, 2 hours a day, 3 days a week, 15 weeks per cycle, at the cost of $0.65 each:

Bottle investment will be almost $150,000.00
An estimate of machinery cost is $350,000.00
500,000 caps @ 0.10 each $ 50,000.00
Trays cost (14,000)@1.85 ea. cost $30.000.00
Total Cost: $580,000.00

A reasonable pay back period of this capital investment must be calculated based on whether all production of such a bottle plant can be absorbed by the locan market. Will a plant like this produce several mushroom types? And if so, at what additional cost?

Building design is geared for high bottle cultivation and machinery as well as a logical flow of processing. For this reason, a building design must take into account of the market, and is not suitable for a small farmer to grow as he modifies his rooms. Plenty of air conditioning and heating must be taken into account during building design and layout. into the building design.

In bag cultivation, initiation of fruiting can be soaking the substrate block in water. In bottle culture, initiation is by reducing temperature. This means higher energy cost. Cleaning of the spawning machine is done daily by blowing sawdust off machines and spills. Stainless steel fabrication for cleaning with water is generally not available, as stainless machines are too expensive.

mushroom cultivation bottle in plastic, mushroom plastic bottle for sale

mushroom cultivation bottle in plastic

The mushroom cultivation bottle adopt the high quality PP material, the mushroom plastic bottle is used for cultivating mushroom, it has strong anti-corrosion, high
temperature resistance and high pressure resistance.

As people living standard improve, the request for diet is much higher so that mushroom become the delicious food on the table and very popular. After then, some people decide to invest and grow mushroom in polypropylene bottle or in polypropylene bag in order to get much benefit from mushroom cultivation.

How to grow mushrooms? You can grow mushroom at home or do factory cultivation under lot budget.There are two different cultivation types in front of you.One is cultivated in bag; another is in bottle. According to bottle material,there are polypropylene, polyethylene and glass. Most can choose grow mushrooms in plastic bottles. Due to it can reach complete automatic operation and will save many labors.

Like mushroom grow bottle, its material is usually plastic and own high temperature resistance advantage.As usual, the mushroom farm bottle capacity is 850ml, 1100ml,1200ml and 1400ml. Grow mushroom bottle with 1100ml is very popular

Please don't hesitate to contact me at any time if there is any question, we are here
for you.

Zhengzhou Satrise Industry Co.,Ltd
T: 86-37155610860 F:86-37163382829
M: +86-15638938525/+86-13903839404
Email: vip@satrise.com
Skype: mushroom.equipment
Web: http://www.mushroom-equipment.com/