2015年4月29日星期三

Bagging machine, Bag filling machine - Bagging organization charts - A


SZDY-1000 Bag filling machine - Bagging organization charts A

(1) Bagging mechanism motion is shown in Diagram 1.


Diagram 1a Bagging mechanism operating diagram
 
- Single punching press

Diagram 1b Bagging mechanism operating diagram
 - Double punching press
(2) Bags clamping mechanism diagram.  (material mixier machine)
Covering the plastic bags on loading cylinder, along with the turntable rotates, rollers and cam contact the lever on rollers, which can driven the fan-shaped gear, making clamping plate (commonly known as the synchronization clamp) clamped plastic bags tightly to load materials, then it goes into the material pressing process. During rotation, the clamp plate keeps clamping tightly to avoid plastic bag falling off. During the material pressing process, roller falls into craters, the clamping plate relaxes, bag slides down to the lower turntable, bag fixed tile (commonly known as sling clamp) on bag protective mechanism clamped bag mouth immediately, thus when pressing lever press the materials, bags can’t be broken by pressing tray. When pressing tray reaches the lower limit position, material pressing process ends. Bag clamping mechanism diagram is shown in diagram 2.


Diagram 2 Bag clamping mechanism diagram
(upward view)
(3) Bag protection mechanism, by good mushroom equipment manufacturer.
When the bag is filled with materials and rotate to the pressing process along with the turntable, under the action of the cam fixed on Ⅳaxle, connecting rod move towards to the direction of turntable and then push the left and right bag protection tiles in the closed position from the open position. At the same time it make the bag in the middle of bag protection tiles, so that when the pressing rod press materials, bags can not be broken by pressing tray. When pressing tray reaches the lower limit position, material pressing process ends.

(4) The damping mechanism is shown in Diagram 1. Below the turntable features a wood block and a compression spring. Under the action of the spring, the block makes a positive pressure on the turntable, the turntable rotary resistance increases, to avoid the phenomenon of turning too much due to the rotary inertia, to ensure accurate positioning.

2015年4月28日星期二

SZDY-1000 Punching Bag Filling Machine I - Application and Working principle

I. Application and Product Features of Bagging filling machine
1. Applications
SZDY-1000 Punching Bag Filling Machine applies to bagging operation of granular compost as sawdust, bagasse, cotton seed hulls, corn cobs, etc, when in the bag cultivation production of edible fungus.
Mushroom Bagging Filling Machine

2. Product Features
Thmushroom bag filling machine is with disk volume punching bagging method. Suitable specification for angle type plastic bag is (circumference × bag length × bag film thickness): ( 340 ~ 420) × (350 ~ 630) × (0.05 ~ 0.06) mm.
Making loading and pressing, which are the most onerous jobs in bagging operation, replaced by mechanical processes, can punching bag cultivating materials into the column shape of high (180-200) mm, outer diameter of 110 mm and with consistent density. At the same time, the center of the material bag column will be pressed out a solid strain inoculation hole with the diameter of (12-32) mm and the length of 120mm. Thus it can bag uniformly, and the bagging amount can be adjusted. Using the model machine can reduce labor intensity and improve production efficiency, ensure the bagging quality, so it is welcomed by the majority of users.

II. Working Principle and Main Structure
1. Working Principle
The bag filling line is equipped with a rotating feeding tray, and 8 holes with same size are distributed uniformly on the tray. A feeding barrel is inserted below each hole.  Above the feeding tray features a storage bin. Stirring the culture composts into a plastic bag covering the feeding barrel on the turntable by the bin stirrer, when full, feeding tray rotates 45°and goes into the pressing station. Pressure tray with the conical pressure needle move vertically to feeding barrel, extruding the culture medium in the bag into forming. Pressure tray moves back and forth, thus Culture Composts volume is reduced, being into a round bar shape, with a taper hole in the middle. Using the method of controlling volume to control the feeding amount can make a small error. Using the pressure tray punching material can make the materials strong and the density consistent. It is conducive to the growth of edible fungus mycelium.
Bagging processes including: ① bagging, ② filling, ③ pressing material and pressing taper hole, ④ taking bags. The four processes are done through machine , ①, ④ done manually, ②, ③ done by machinery.

2. Main Structure
The Model Product mainly consists of motor, materials sending and storing component, pressing rod partsturntable components, pushing plate components, and bag clamping partsbag protective organizations, damping mechanism, positioning mechanism and bag pressing support mechanism and other accessories.

Any question pls feel free to contact with us.
Zhengzhou Satrise Industry Co.,Ltd
Web: www.mushroom-equipment.com
Add: Zhengzhou City ,Henan Province,China
T: 86-371-55610860
F:86-371-63382829
M: 86-15638938525
Skype: mushroom.equipment 

Bagging machine - Automatic Bag Filling Machine

Bagging machine is an automatic bag filling machine and widely used in the process of mushroom substrate packing when mushroom cultivation.It replace the labor job and improve the working efficiency.
Automatic Bag Filling Machine
This machine is different types and apply for different size bag filling.As usual, the machine has eight cylinders and need 2-3 workers to send bag to the cylinder. Of course, you can choose the whole bag filling line, covering pouch filling machine, material mixer machine, scraper conveyor, etc.

As a professional packing machines supplier, we not only can supply you the packing machinery, different models for your choice,but also bag , ring and filter.

From now on, I will introduce several models of bag filling machine for you in detail. Please continue to pay attention to this blog.

Any question pls feel free to contact with us.
Zhengzhou Satrise Industry Co.,Ltd
Web: http://www.mushroom-equipment.com/
Add: Zhengzhou City ,Henan Province,China
T: 86-371-55610860 
F:86-371-63382829
M: 86-15638938525
Skype: mushroom.equipment